{"id":14399,"date":"2025-04-28T13:07:16","date_gmt":"2025-04-28T11:07:16","guid":{"rendered":"https:\/\/smfgmbh.com\/?post_type=product&p=14399"},"modified":"2025-04-28T13:27:13","modified_gmt":"2025-04-28T11:27:13","slug":"almix-exacta","status":"publish","type":"product","link":"https:\/\/smfgmbh.com\/product\/almix-exacta\/","title":{"rendered":"Almix + Exacta"},"content":{"rendered":"\t\t
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\nAlmix- A Compact and Intelligent \"Production Plant\" for Liquid Food Beverages\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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All-in-one:<\/strong> from recipe to finished product<\/p>

Compact <\/strong>size<\/p>

Homogenization + pasteurization <\/strong>in a single step<\/p>

No need <\/strong>to integrate with an existing production line<\/p>

Exceptional process efficiency, low energy consumption<\/p>

Built-in CIP station<\/p>

100% of the energy <\/strong>from steam is used to heat the product<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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SCHEMA<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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LAYOUT<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Exacta-5000 puch filter<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Liquid and Viscous Dairy Product Packaging System by SMF<\/p>

Capacity: up to 5000 bags\/hour<\/p>

Packaging type: pillow bags (sachets)<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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EXACTA-5000 ESL <\/strong>is a double-line machine designed for filling and packaging liquid and viscous dairy products into pillow-type bags.<\/p>

The machine contains two independent sections (one can operate while the other is turned off).<\/p>

Suitable for packaging:<\/strong><\/p>

Sterilized milk<\/p>

UHT milk<\/p>

Flavored milk<\/p>

Sour cream<\/p>

Yogurt<\/p>

Kefir<\/p>

Edible oil<\/p>

Syrup Room:<\/strong><\/p>

we supply complete lines for the production of all types of syrups and juices, using both natural sugar and sweeteners.<\/p>

Designed in accordance with the specific process of our customers, they can operate in automatic or semi-automatic modes. During the design phase, we tailor the solution to the customer’s technological requirements and available facility space.<\/p>

_ Adjustable water flow at the saturator inlet<\/p>

_ Plates in the pressure tank (cooling and contact surface)<\/p>

_ CO2 \u00a0recovery \u2013 pre-absorption<\/p>

_ Carbo-troll \u2013 assists saturation level<\/p>

_ High-pressure pump and CIP return pump<\/p>

_ Can be cleaned in a closed loop<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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CIP:<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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We manufacture both fully automated and manually operated CIP stations for cleaning process lines<\/strong><\/p>

A semi-automatic CIP station consists of: one storage tank, one circulation tank,<\/p>

a\u00a0 circulation pump, a heat exchanger adapted for steam or hot water heating.<\/p>

Depending on the chosen cleaning technology,<\/p>

a cleaning solution is prepared in the storage tank.<\/p>

The circulation pump draws the cleaning agent from the storage tank,<\/p>

passes it through the heat exchanger into the object being cleaned,<\/p>

and the return flow is directed to the operational tank.<\/p>

Once a certain liquid level is reached, further intake from the storage tank stops,<\/p>

and the CIP circuit is closed for recirculation.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Mixo saturators:<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Saturator<\/strong><\/p>

A device used to saturate a product (e.g., mineral water) with CO2 gas. The machine is fully automatic. The saturator’s capacity depends on line requirements.<\/p>

Specifications:<\/em><\/strong><\/p>

-Fully automatic machine<\/p>

-Made of acid-resistant stainless steel AISI 304<\/p>

-Two tanks (de-aeration and saturation)<\/p>

-Saturation tank comes with UDT documentation<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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SATURATOR WORKING PRINCIPLE:<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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In the pressure tank, incoming water is distributed over cooling plates and flows down in a thin film by gravity. During this process, CO\u2082 is absorbed into the water.<\/p>

With a constant plate surface area, a stable water inflow (determining film thickness), and a constant temperature (via glycol cooler), the CO\u2082 saturation level depends only on the CO\u2082 pressure in the tank.<\/p>

Higher CO\u2082 pressure increases the saturation level of the carbonated water.<\/p>

The second tank is used to remove air from the incoming water and for pre-saturation using exhaust gas from the pressure tank.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Water conditioners:<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The water treatment station is used for purifying and disinfecting raw water drawn from a source to make it safe for consumption.<\/p>

This process removes biological and chemical contaminants to achieve desired water parameters.<\/p>

The water is stored in tanks and undergoes UV disinfection.<\/p>

A circulation pump maintains flow, and pressure is increased using a booster set.<\/p>

Treated water is then supplied to the production line.\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

In cooperation with our business partners, we design and implement top-quality process equipment that meets customer expectations<\/p>\n","protected":false},"featured_media":14408,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"inline_featured_image":false},"product_brand":[],"product_cat":[114],"product_tag":[],"class_list":{"0":"post-14399","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-special-solutions-equipment","8":"entry","9":"has-media","11":"first","12":"instock","13":"shipping-taxable","14":"product-type-simple","15":"col","16":"span_1_of_3","17":"owp-content-center","18":"owp-thumbs-layout-horizontal","19":"owp-btn-normal","20":"owp-tabs-layout-horizontal"},"acf":[],"yoast_head":"\nAlmix + Exacta • Machinery • SMF<\/title>\n<meta name=\"description\" content=\"Check the product \u27a4 Almix + Exacta \u27a4 wide range of PET machines \u27a4 fast delivery \u27a4 attractive prices 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