Automatic filling machine

Linear Filling machine MP 6-2.B.L.02 is designed for water filling and suitable for PET bottles with the volume up to 10L. Working speed of this filler is 1000 bph of 5L. This machine is built of two modules – for water filling (with four filling nozzles) and capping (with one capping head).

Water filling module is responsible for the water supply as well as operation of valve mechanism. The capping system includes the following components: a cap orientator, cap’s feeding tray, a transport mechanism and a capping mechanism.

The machine is of a linear type – in each sequence of machine movement, a batch of 5 bottles is moved successively to the filling and capping section. Water filling machine is fully covered and filling and capping parts are connected and installed on the feeding conveyor and discharge conveyor.

Good equipment of the machine

Machine is equipped with block, shut-off mechanisms, conveyor clamps are equipped with frequency converters, all operations are automated. The complete machine is controlled by one PLC and is operated with one operator’s panel.Linear Filling machine MP 6-2.B.L.02 is fully automatic machine with gravity filling system and can work in filling line with speed 1000 of 5L bph -as a set with SMF blowing machines (e.g. two Jumbo 5 blowers or Optima 2/1).

Best EU Filling Machine

This machine was made in EU and meets all EU quality and safety standards. All contact parts are made of 304 stainless steel (optionally 316).

Buying SMF machine which is built of high quality components and equipment with reputable brands (like Festo pneumatic cylinders, Siemens PLC, Danfoss inverters, IFM sensors and others), you can be sure the quality and trouble-free operation for many years.

Together with our EU partners, SMF develops and delivers also rotary fillers (modern Tribloc). This solution can be based on gravity, isobaric, weight or volume dosing product system and speed from 6000 up to 28 000 bph.

Filling machines ideal for dairy products

Filling machines will be prepared according to the customer’s needs and can be suitable for many types of products – milk & dairy products (fresh milk, ESL with 21-28 days shelf-life or aseptic). We can also manufacture capping machines for almost every type of cap and labeling machines (for self-adhesive, sleeve or hot-melt OPP label).

PET blow molds

Customized solutions: PET bottles – blowing molds

Design of the bottle shape has to be customized to the buyer’s needs & market requirements.

Product packaging is not only the packaging as such but also:

• it is also one of the key tools of the marketing of the product

• it is also part of the product’s total cost so it affects final price

• it has to be also convenient storage, handling and logistic

• it has to be durable during transport

Design of PET bottles and more

SMF designers will help you to develop best concept for the bottle design which ensure perfect presentation of your product and has got all key features of perfect packaging. Not only we can make design for the PET bottles, but also we produce complete blowing molds – either for new projects or old SMF blowing machines – any time you need refresh visual presentation of your product or you want add new products to you product’s range.

Share with us your ideas and we will help you to make it true. We will provide you solution for your PET bottles so it can be successfully produced on SMF blowing machines.

New concept for PET bottles & new blowing mould

Works on new concept for PET bottles & new blowing mould is divided into following steps:

• Develop, together with the customer, concept of optimal bottle shape.

• Selection of best preform available on the market (shape, weight, supplier).

• Bottle shape design – making drawings of the bottle with its visualization and dimensions.

• Preparing corrections of the bottle project in references to customer’s remarks, preparing of subsequent versions of the bottle drawing according to the customer’s remarks, up to the development of a design that meets the customer’s expectations.

• 3D model the blowing mould -with the possibility of 3D bottle printing.

• Final acceptance of the bottle design.

• Preparing 3D assembly drawing of a complete blowing moulds including all parts needed to install mould on the machine and ordering special type of aluminum according required dimensions

• Writing a program for CNC machines that will allow to accurately reflect the shape and dimensions of bottle in accordance with the approved drawing.

• CNC production and hand polishing of all components.

• Assembling the mould .

• Tests of the blowing moulds on the blowing machine.

• Verifying dimensions of the physical bottle’s samples with dimensions given on the drawing accepted by the client, including verifying filling level.

• Approval of the blowing mould as compliant with agreed requirements.

Best Preform Dumper / Tipper

Preform Dumper is a machine designed for the automation of the production process. Thanks to this solution, the preforms are automatically placed in the preform feeder of the blowing machine. Handling is limited to the replacement octabins of preforms with a forklift. The preform tippler facilitates the PET bottle production process and reduce the number of people needed to operate the line.

Solution for high-performance lines

This solution is especially important for high-performance lines where the operation of the blowing machine requires a large numbers of the preforms.

The parameters of the components used have been selected to enable working with octabins up to 800 kg.

Check our Paper Decoration Machine

“Hood applicator” CERES-3 is a device for applying a decorative, paper napkin on the neck of a jar / bottle. The napkin is fed from a roll, cut according a given dimensions and put above the cap/ neck on a jar / bottle. A decorative napkin is automatically tied with an elastic string after it is placed on the neck of the jar / bottle.

The machine’s construction was based on the well-known and reputable brands such as Mitsubishi, Festo, Wenglor, Weidmuller, Suncor, Murr, Allen-Bradley .

Key features:

· Capacity : 3000 bph or 2500 jars / hour

· Maximum size of the napkin: 150 × 150 mm

· Minimum size of a napkin: 100 × 100 mm

· Bottle / jar diameter: 70–100 mm / 70–100 mm

· Bottle / jar height: 180–280 mm / 100–250 mm

The SMF steam tunnel is designed for shrinking of “sleeve labels” on PET or glass bottles and jars. The device is easy to use and more economical in use than shrink tunnels based on electric heaters. The length of SMF steam tunnel can be adjusted to the customer’s needs and depends on the bottle or jar to process.

The tunnels can be divided into: 2,3,4 and 5 stage steam tunnels. Each thermal shrinkage chamber can have a different steam pressure to obtain the best thermal shrinkage process and steam pressure can be easily regulated (by using handwheel) .

Features:

• all stainless steel construction
• adjustable height and angle of the nozzles
• steam pressure adjustment at the nozzles
• extraction of excess steam from inside the tunnel
• the use of the Spirax Sarco float trap allows for the maintenance of dry, saturated steam
• condensate drain

Model PT8:

Technical data:

power: 0.20 kW

power supply: 400 V / 50 Hz

capacity: up to 4000 bph

steam pressure at nozzles: 0.1-1 bar

shrink temperature 80-95 ° C

dimensions: 2650x1020x2280 (length, width, height)

weight: 550 kg

Model PT12 – power 0.4 kW:

power supply: 400 V / 50 Hz

capacity: up to 14,000 bph

steam pressure at nozzles: 0.1-1 bar

shrink temperature: 80-95 ° C

dimensions: 4000x1020x2280 (length, width, height.)

Weight: 920 kg