PET Blowers • 5L, 10L, 15L, 20L • Big bottle blowers - SMF

EXACTA 5000 ESL

Admin — Thu, 27 Apr 2023 07:54:11 +0000

EXACTA 5000 ESL

EXACTA-5000 ESL series packaging machine is an universal packaging machine for milk pasteurized milk products, like liquid milk and sour milk products. EXACTA-5000 ESL is a double line machine which is designed for filling and packaging of liquid and viscous dairy products into pillow bag. The machine allows you to work as with films with phototag, as well as without it. This machine belongs to a new generation of packaging machines and provides uninterrupted and reliable operation. There are two independent sections in the machine (one of them can work when second one is turned off).

EXACTA series machine from SMF is ideal for the packaging of :

sterilized milk
UHT milk
flavored milk
sour cream
yogurt
kefir
oil

Key Features

FILM UNWINDER DEVICE

Controlled unwinding with engine
Film cutter
Constant tension films
Film end sensor

FORMATION, FILLING AND SEALING THE PACKAGE

Special collar for film folding
Film forming device around the filling pipe
The vertical sealing device forms a sleeve
Film advance controlled by servomotor
Device for horizontal seam sealing and bag cutting
The filled package may be transferred by the conveyor

DISPENSER AND CIP

Using UV lamp to clean the film
Pipe-in-pipe device for dosing and CIP with water and chemical solution
Valves for dividing dosing flows
The unwinding unit and the electrical part have been moved out of the high humidity zone. Sealed design of the machine allows for safe washing

Unit Description

Standard Construction

All structural elements are mounted on a single frame made of AISI 304 stainless steel. All parts in contact with the product are made of AISI 316 L stainless steel.
External panels are made of AISI 304 stainless steel.
The bagging and filling areas are covered with plexiglass doors, which gives full visual control.

Knots and mechanisms

The unwinding of the film is provided by a rubberized motor-driven roller, and is controlled by inductive sensors.
Individual film feed servo motor for each sleeve. Designed to control the number of revolutions of the feed rollers by means of a programmable logic controller.
UV lamp on each sleeve for film processing.
Flow meter with 2 valves.

The machine consists of:

EXACTA-5000 film unwinder device

The unwinding of the film is provided by a rubberized motor-driven roller, and is controlled by inductive sensors.

Formation, filling and sealing the package

Special collar for film folding
Film forming device around the filling pipe
The vertical sealing device forms a sleeve
Film advance controlled by servomotor
Device for horizontal seam sealing and bag cutting
The filled package may be transferred by the conveyor

Sleeve forming unit

Stainless steel
Two guides (“collar” with flaps) and an adjusting device
Film unwinding and motion control system

Vertical sealing unit

A heating element
Teflon strip
Pneumatic drive

Horizontal sealing unit

A heating element
Teflon strip
Pneumatic drive

Disinfection with UV lamp

Using UV lamp to clean the film
Pipe-in-pipe device for dosing and CIP with water and chemical solution
Valves for dividing dosing flows
The unwinding unit and the electrical part have been moved out of the high humidity zone. Sealed design of the machine allows for safe washing

Dosing unit

Food tank with pressure sensors
Universal dispenser for liquid and viscous products
Level sensors
Valves
Pneumatic accessories

Control panel based on PLC controller

Color touch screen in English
Start and stop buttons
Operating mode switches AUTO/MANUAL
Emergency stop button
Automatically diagnoses and displays alarm conditions on each stream, which helps to eliminate problems in the shortest possible time.

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Optima 6 MAX

admin — Wed, 12 Feb 2020 14:55:49 +0000

Optima 6 MAX

About Optima 6MAX machine

Optima 6MAX is special version of classic 8 cavities machine with all advantages of Optima series. This modern machine is fully electric with all vital processes controlled and steered by Mitsubishi servo drives. Ready bottles are discharged in oriented upright position. Optima 6MAX is 6 cavities machine with nominal working speed 9000 of 3L, suitable for small bottles from 200ml up to 3l.

Optima machines are designed for customers interested in high advanced and reliable blower and it’s suitable for bottles in various shapes: round, square, asymmetric, trigger, etc. Optima’s modern technology allows also to use ultra-light weight preforms and producwe difficult shape with highest efficiency and lowes costs.

Key features:

• Capacity: 9 000 bph for 3ll and up to 10 000bph for 1l, pressure of high blow 40 bar
• Modern and durable construction of closing unit -knee locking/ geometric locking system
• Mitsubishi servo-drives for all main operations
• Very compact size with maximal output.
• Discharging ready bottles from Optima directly on air conveyor.
• Energy efficient heating process – NIR lamps instead of traditional IR radiation – electromagnetic radiation allows to reduce energy consumption and size of oven
• Low air consumption – reduced air dead volume thanks to air collectors, special valves used, air recuperation system.
• Stable production of perfect bottles – 40 bar blowing pressure & smooth wall thanks to pressure compensation system on closing unit
• Useful equipment for easy operation: Central lubrication system & quick mould change system & Power Wizard based on pyrometers for self- adjustment of heating process
• High quality components – Mitsubishi , EATON, Lutze, Phoenix contact , Allan Bradley , Weidmuller, Balluff, Wenglor, Cosmotec Stulz, eWon, Harting , Celduc, Toshiba, Lapp Kabel and other reputable brands
• Easy mould and neck format change
• Optional equipment available
• Preferential heating & HOT-FILL version available on request

The post Optima 6 MAX appeared first on SMF.

Optima 4 MAX

admin — Tue, 11 Feb 2020 10:35:45 +0000

Optima 4 MAX Blowing machine

About Optima 4MAX machine

Optima 4MAX is special versions of classic 8 cavities machine with all advantages of Optima series. This modern machine is fully electric with all vital processes controlled and steered by Mitsubishi servo drives. Ready bottles are discharged in oriented upright position. Optima 4MAX is 4 cavities machine with nominal working speed 7000 of 1L, suitable for bottles up to 7l.

Optima machines are designed for customers interested in high advanced and reliable blower and is suitable for bottles in various shapes: round, square, asymmetric, trigger, etc. optima’s modern technology allowsto use ultra-light weight preforms and produce difficult shape bottles with highest efficiency and lowest costs.

Key features:

• Capacity: 6 500 bph for 5l and up to 7 000bph for 1,5l, pressure of huigh blow
• Modern and durable construction of closing unit -knee locking/ geometric locking system
• Servo-drives for all main operations
• Very compact size with maximal output.
• Discharging ready bottles from Optima directly on air conveyor.
• Energy efficient heating process – NIR lamps instead of traditional IR radiation – electromagnetic radiation allows to reduce energy consumption and size of oven
• Low air consumption – reduced air dead volume thanks to air collectors, special valves used, air recuperation system.
• Stable production of perfect bottles – 40 bar blowing pressure & smooth wall thanks to pressure compensation system on closing unit
• Useful equipment for easy operation: Central lubrication system & quick mould change system & Power Wizard based on pyrometers for self- adjustment of heating process
• High quality components – Mitsubishi , EATON, Lutze, Phoenix contact , Allan Bradley , Weidmuller, Balluff, Wenglor, Cosmotec Stulz, eWon, Harting , Celduc, Toshiba, Lapp Kabel and other reputable brands
• Easy mould and neck format change
• Optional equipment available
• Preferential heating & HOT-FILL version available on request, pressure of high blow

The post Optima 4 MAX appeared first on SMF.

JUMBO 20

admin — Tue, 11 Feb 2020 09:02:31 +0000

Semi-Automatic PET blowing machine Jumbo 20

About Jumbo 20 machine

Jumbo 20 is a 1-cavity, semi-automatic blowing machine designed for production of large size PET bottles with volume (10,0l – 20,0l ), with nominal speed 50pcs of 20l/h. This machine is suitable also for production of reusable bottles ( 700gr preforms for 20l).

The Jumbo 20 has also a JAR version and can be used for PET jar production, with a neck diameter of up to 120mm. All bottles can be blowed as multi-use containers. Solid construction of closing unit and high quality components ensure trouble free production of the blower and its easy and effecient operation.

Key features:

Capacity 50bph for 20,0 l
Solid construction and durability
Easy operation and adjustment
Wide range of bottle volumes that can be produced on this device
High quality components: TOSHIBA, MITSUBISHI, FESTO, NORGEN
Suitable for WIDE-MOUTH PET JAR production and large MULTIPLE USE bottles ( used in water dispenser)
Jumbo fullfills all European standards and requirements including EU machinery directive 2006/42/EC

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Optima 2/1

admin — Mon, 10 Feb 2020 09:38:02 +0000

Optima 2/1 Bottle Machine

About Optima 2 Turbo machine

Optima 2 Turbo in classic version is 2-cavity machine suitable for PET bottles from 200ml up to 3000ml. Optima 2/1 is one cavity version with nominal working speed 1500 bph of 5l, suitable for bottles from 200 ml up to 7000 ml. Ready bottles are discharged in upright position. Unique feature of Optima 2 is the VCN system (variable cavity number ) which allows to adapt the same machine to be one , two or three cavities system.

This system, available as option, allows the number of cavities to be intelligently adapted to the product to be manufactured. In practice, this means that 200ml containers and big-volume bottles up to 7L could also be produced on this machine.

Key features:

• capacity: 3600bph for 0,5l and up to 1600bph for 5,0l, pressure of high blow 40 bar
• Modern and durable construction of closing unit -knee locking/ geometric locking system
• Servo-drives for all main operations
• Very compact size with maximal output.
• Discharging ready bottles from Optima directly on air conveyor.
• Energy efficient heating process – NIR lamps instead of traditional IR radiation – electromagnetic radiation allows to reduce energy consumption and size of oven
• Low air consumption – reduced air dead volume thanks to air collectors, special valves used, air recuperation system.
• Stable production of perfect bottles – 40 bar blowing pressure & smooth wall thanks to pressure compensation system on closing unit
• Useful equipment for easy operation: Central lubrication system & quick mould change system & Power Wizard based on pyrometers for self- adjustment process of heating
• high quality components – Mitsubishi , EATON, Lutze, Phoenix contact , Allan Bradley , Weidmuller, Balluff, Wenglor, Cosmotec Stulz, eWon, Harting , Celduc, Toshiba, Lapp Kabel and other reputable brands
• Easy mould and neck format change
• Optional equipment available
• Preferential heating & HOT-FILL version available

The post Optima 2/1 appeared first on SMF.

JUMBO 5

admin — Mon, 03 Feb 2020 08:51:29 +0000

JUMBO 5 Semi-automatic blowing machine

About Jumbo 5 machine

Jumbo 5 is a 2-cavity, semi-automatic blowing machine designed for production of small and large size PET bottles with volume 250ml – 6000ml. Robust construction of closing unit and high quality components ensure trouble-free production of the blower and its easy and efficient operation.

Key features:

Capacity: 600bph for 5,0l, pressure of high blow 25 bar
Solid construction and durability
Easy operation and sdjustment
Wide range of bottles volumes that can be produced on this device
High quality components: TOSHIBA, MITSUBISHI, FESTO, NOEGEN
Compliance with the requires of the Machinery Directive 2006/42/EC

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EVO 20

admin — Mon, 20 Jan 2020 09:15:25 +0000

EVO 20

About EVO 20 machine

EVO 20 is a 1-cavity, fully automatic, electric machine dedicated for production of PET bottles for production of PET bottles 5,0l – 20,0l with capacity up to 600 bph for 20l. On this machine, it is also possible to produce 5Gallon reusable bottles (BPA free) using 700gr preforms, optionally also with the plastic handle.

This modern machine has all vital units controlled and steered by Mitsubishi servo drives – preform transportation system inside the oven, oven manipulator, closing unit manipulator, closing unit itself and bottles stretching during blowing process. Thanks to transport chain inside the hearing sections, it was possible to speed up process of bottles production process.

Key features:

• capacity:600bph for 20 5L, pressure of high blow 35 bar

• Advanced PLC control with a user-friendly interface allows easy regulation of the system of stretching and heating preforms

• Chain system for preforms transport through the oven – hot preforms are taken from the transport chain by the manipulator and moved to the closing unit manipulator, which transport them directly to the blowing moulds. Loading of heated preforms and collecting of ready bottles take place simultaneously in one move of the manipulator.

• Ready bottles are placed on plate or air conveyor

• Useful equipment as standard :air recuperation system, central lubrication system, internet module – quick help and support for customer, UPS system which protects PLC and motion controllers of the machine , POWER WIZARD – solution designed to ensure a stable temperature for the preforms during the reheating process.

• Optionally available Power Stabilizer for servo drives or/and oven section and preform dumper – preforms are loaded into a preform hopper automatically

• Using the best materials & components: MITSUBISHI, NORGREN, SKF, WENGLOR, ALLEN-BRADLEY, SICK, INA

The post EVO 20 appeared first on SMF.

EVO 10

admin — Mon, 20 Jan 2020 09:06:32 +0000

EVO 10 Bottle Blowers

About EVO 10 machine

EVO 10 is a 2-cavity, fully automatic electric machine dedicated for production of PET bottles for production of PET bottles 3,0l – 12,0l with capacity up to 3 000 bph for 5L This modern machine has all vital units controlled and steered by Mitsubishi servo drives – preform transportation system inside the oven, oven manipulator, closing unit manipulator, closing unit itself and bottles stretching during blowing process. Thanks to transport chain inside the hearing sections, it was possible to speed up and optimize the bottle production process.

Key features:

• Capacity: 3 000bph for 5L and 2500 bph for 10l, pressure of high blow 20-35 bar

• Advanced PLC control with a user-friendly interface allows easy regulation of the system of stretching and heating preforms

• Ready oriented bottles are placed on plate or air conveyor

• Useful equipment as standard :air recuperation system, central lubrication system, internet module- quick help and support for customer, UPS system which protects PLC and motion controllers of the machine , POWER WIZARD – solution designed to ensure a stable temperature for the preforms during the reheating process.

• Optionally available Power Stabilizer for servo drives or/and oven section and preform dumper – preforms are loaded into a preform hopper automatically

• Using the best materials & components: MITSUBISHI, NORGREN, SKF, WENGLOR, ALLEN-BRADLEY, SICK, INA

The post EVO 10 appeared first on SMF.

Stratos 20

admin — Fri, 17 Jan 2020 12:22:56 +0000

Stratos 20 Bottle Machine

About Startos 20 machine

Startos 20 is a 1-cavity, fully automatic machine dedicated for production of PET bottles for production of PET bottles 5l – 20l with capacity up to 500 bph for 20l. In this PET blower closing unit movements, stretching rods as well as closing unit manipulator system are steered by Mitsubishi servo drives which ensure fluent regulation, precise work and high performance of mechanical operations.

Key features:

• capacity: ca. 500 bph for 20l and ca.700 bph for 5l, pressure of high blow 20-35 bar
• Advanced PLC control with a user-friendly interface allows easy regulation of the system of stretching and heating preforms
• Discharging ready bottles from Stratos directly on conveyor.
• Quick and easy moulds change-over – system with rollers and a mould trolley
• Useful equipment as standard :air recuperation system, central lubrication system, internet module- quick help and support for customer, UPS system which protects PLC and motion controllers of the machine , POWER WIZARD -solution designed to ensure a stable temperature for the preforms during the reheating process.
• Optionally available Power Stabilizer for servo drives or/and oven section) and preform dumper – preforms are loaded into a preform hopper automatically
• Using the best materials & components: MITSUBISHI, NORGREN, SKF, WENGLOR, ALLEN-BRADLEY, SICK, INA

The post Stratos 20 appeared first on SMF.

Stratos 10

admin — Tue, 14 Jan 2020 10:03:32 +0000

Stratos 10 Electric machine

About Stratos 10E machine

Stratos 10E is a 2-cavity, fully automatic, electric machine dedicated for production of PET bottles for production of PET bottles 3,0l – 12,0l with capacity up to 2 000 bph for 5L. In this modern machine vital units such as: closing unit movements, stretching rods, closing unit manipulator system and discharge of ready bottles are steered by Mitsubishi servo drives which ensure fluent regulation, precise work and high performance of mechanical operations.

Key features:

• Capacity: 2 000bph for 5L and 1300 bph for 10l, pressure of high blow 35 bar
• Advanced PLC control with a user-friendly interface allows easy regulation of the system of stretching and heating preforms
• Discharging ready, oriented bottles from Stratos directly on conveyor.
• Quick and easy moulds change-over – system with rollers and a mould trolley
• Useful equipment as standard : air recuperation system, central lubrication system, internet module- quick help and support for customer, UPS system which protects PLC and motion controllers of the machine , POWER WIZARD – solution designed to ensure a stable temperature for the preforms during the reheating process.
• Optionally available Power Stabilizer for servo drives or/and oven section and preform dumper – preforms are loaded into a preform hopper automatically
• Using the best materials & components: MITSUBISHI, NORGREN, SKF, WENGLOR, ALLEN-BRADLEY, SICK, INA

The post Stratos 10 appeared first on SMF.